Manufacturing Engineering Lead | Battery Systems

How you will contribute to revolutionizing electric aviation:

• Lead the implementation of new products into production (NPI) while optimizing existing processes.
• Evaluate, improve, and advance existing and new novel manufacturing processes. 
• Develop and execute scalable manufacturing strategies to meet increasing production demands.
• Apply Lean Manufacturing principles to eliminate waste and streamline operations.
• Work cross-functionally with program management, design, supply chain, quality, and automation teams to optimize manufacturing.
• Lead a team of manufacturing engineers, providing guidance and professional development.
• Ensure processes comply with FAA Part 21 production requirements through virtual builds and real life demonstrations.
• Own the creation of capacity planning, process capability studies, and improvement plans.
• Ensure manufacturing processes and changes meet design, performance, and regulatory requirements.
• Work closely with R&D engineers, tooling design engineers, and manufacturing teams to develop, implement, and validate products (DFM/DFA), processes and process improvements. 
• Support continuous improvement initiatives to enhance efficiency, quality, and cost-effectiveness.

Minimum Qualifications:

• Bachelor’s degree in Manufacturing, Mechanical, Electrical, Industrial Engineering, or a related field.
• 5+ years of experience in manufacturing, aerospace, automotive, or high-rate production.
• Strong background in New Product Introduction (NPI), Lean Manufacturing, Six Sigma, and process optimization.
• Expertise in DFX, Design for Manufacturability, Design for Assembly, Design to Cost.
• Proficiency in one or more manufacturing methods, automation, assembly, electronics, machining, forming, plastics, etc.
• Experience in scaling production, integrating new products, and driving cost reduction.
• Demonstrated leadership in managing, mentoring, and developing engineering teams.
• Proficiency in statistical process control (SPC), measurement systems analysis (MSA), and root cause analysis (RCA).
• Knowledge of automation, digital manufacturing, and advanced production technologies.
• Familiarity with FAA Part 21 production requirements and quality systems is a plus.
• Strong ability to write detailed technical reports and communicate findings effectively.
• Ability to lead and manage cross-functional teams in a fast-paced, dynamic environment.
• Experience with GD&T, tolerance stack-ups, and metrology tools for precision manufacturing.
• Takes initiative in identifying and resolving process validation challenges.
• Data-driven decision maker, using analytics to guide process improvements.
• Familiarity with software tools such as Catia, Solidworks, Minitab, and ERP/MES systems.

Above and Beyond Qualifications that will distinguish you:

• Prior experience in battery manufacturing, EVTOL, aerospace, or electric aircraft startup environment.
• Experience with advanced manufacturing techniques, automation, and Industry 4.0 technologies.
• Strategic and hands-on leader, balancing immediate execution with future scalability.
• Innovative problem solver, driving step-change improvements in manufacturing efficiency.
• Collaborative and cross-functional, working across teams to align on operational goals.
• Mentor and team builder, developing a high-performing engineering team.
• Experience with FAA conformity, AS9100, and regulatory compliance in an aerospace manufacturing environment.

Physical Demands and Work Environment:

• Ability to be active on their feet for a full 8-hour shift.
• Ability to occasionally lift and/or move up to 25 pounds.
• Ability to be in front of a computer for at least several hours.