Role Overview: - <ul><li>We are seeking a highly motivated Industrial Engineer to join our Operational Excellence (OPEX) team for our Pipe Manufacturing Division.</li><li>This role will be responsible for driving productivity improvements, cost optimization, process engineering, Lean implementation, and digital transformation across various manufacturing lines.</li><li>The ideal candidate should have hands‑on experience in manufacturing operations along with strong analytical skills and a solid foundation in Industrial Engineering, Lean tools, and Work Study.</li></ul><div></div>Key Responsibilities<ul><li>Conduct detailed Time Studies using stopwatch and PMTS (MOST/MTM) to determine Standard Times.</li><li>Establish Standard Operating Cycles, manpower norms, and productivity baselines.</li><li>Apply Method Study to optimize labor, motion, and process flow.</li><li>Perform Line Balancing for extrusion lines, socketing lines, threading stations, packing operations, etc.</li><li>Analyze and minimize non-value-added activities on the shop floor.</li><li>Support capacity planning, manpower modelling, and machine loading plans.</li><li>Implement Lean methodologies such as:<ul><li>5S, Kaizen, Poka-Yoke, Kanban, Andon, Jidoka, Visual Controls</li><li>SMED to reduce die/tool changeover time in extrusion</li><li>Value Stream Mapping (VSM) – Current State &amp; Future State</li><li>Standard Work creation and audits</li></ul></li><li>Drive waste reduction projects focusing on defects, waiting, movement, overprocessing, inventory, and overproduction.</li><li>Lead shop-floor improvement activities, conducting Gemba walks, Kaizen blitz, and cross-functional workshops.</li><li>Capture and analyze Overall Equipment Effectiveness (OEE) across production lines.</li><li>Conduct Six Big Losses analysis and identify chronic issues (Breakdown, Speed Loss, Idling, Defects).</li><li>Work closely with Maintenance to minimize breakdowns and micro stoppages.</li><li>Develop daily/weekly/monthly loss reports and implement action plans to reduce performance and quality losses.</li><li>Collaborate with Production &amp; Quality teams to improve dimensional consistency, reduce ovality, thickness variation, and melt defects.</li><li>Conduct trials for new dies, calibrators, and raw material combinations.</li><li>Drive FMEA, identify high-risk processes, and implement CAPA.</li><li>Support process validation, SOP creation, and continuous standardization across shifts.</li><li>Build and maintain dashboards for OEE, downtime, energy consumption, yield, and scrap trends using Excel / Power BI &amp; Python – Program Based Excel Automation.</li><li>Collect, analyze, and interpret production data to identify improvement opportunities.</li><li>Conduct Cost-per-Kg  analysis for products.</li><li>Support initiatives related to:  Material yield improvement, Energy reduction (kWh/ton) , anpower optimization, Changeover time reduction</li><li>Validate and document project benefits in line with OPEX financial goals.</li></ul>Requirement:<ul><li>B.E./B.Tech in Industrial Engineering, Mechanical, Production Engineering (Mandatory)</li><li>Lean Six Sigma Yellow/Green Belt preferred</li><li>Additional coursework in Lean, TPM, or OPEX is an advantage</li><li>1–2 years in manufacturing, preferably in manufacturing, polymer processing, or continuous production lines</li><li>Experience in Industrial Engineering OR Operational Excellence department is required</li><li>Excel (Advanced), Power BI dashboards, Basic Python/R (optional), AutoCAD for layout design (preferred)</li><li>Time Study (Stopwatch, MOST/MTM), Work Measurement, DILO, VA, NVA Analysis, Workload &amp; manpower modeling, Line balancing (continuous &amp; batch processes), Plant layout improvement and workflow optimization, Ergonomics and workstation design principles.</li><li>5S implementation &amp; audit readiness, Kaizen / CI project execution, VSM (Value Stream Mapping), SMED for quick changeovers, Kanban &amp; Pull systems, Poka-Yoke design &amp; implementation, Root Cause Analysis (5 Why, Fishbone, Pareto)</li></ul><div></div>Behavioral Competencies<ul><li>Strong analytical and problem-solving ability</li><li>Proactive, structured, and detail-oriented approach</li><li>Good communication for cross-functional collaboration</li><li>Ability to lead shop-floor teams and drive change</li><li>Hands-on, shop-floor oriented mindset</li><li>High sense of ownership and accountability</li></ul>

Water &ndash; our most precious natural resource &ndash; is essential to how we live and thrive. At Aliaxis, we&rsquo;re dedicated to preserving every drop to contribute to a better world. Some 75% of our products are designed to distribute, treat or store water, and we&rsquo;re also actively pursuing the transition to clean energy. Our company provides communities around the world with sustainable innovative solutions for water and energy, leading the industry in a way that anticipates the rapidly evolving needs of its customers and of society.

Senior Engineer – Operational Excellence

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About the Company

Aliaxis

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