Sr Manufacturing Engineer, Powertrain

We are seeking a highly skilled and experienced Powertrain Sr. Manufacturing Engineer to lead the development, design, and optimization of manufacturing processes for Powertrain lines. This role involves working with cross-functional teams, including Logistics, Manufacturing Operations, Facilities, Product Engineering, and New Product Introduction, to ensure the successful design, installation, and operation of Powertrain equipment. With a focus on enhancing production efficiency, this engineer will be responsible for developing robust manufacturing processes, optimizing equipment design, and ensuring the highest quality standards in Powertrain production.

You Will:

• Lead the technical efforts of teams engaged in the development and optimization of Powertrain equipment and manufacturing processes.
• Develop and sustain manufacturing processes for Powertrain lines, focusing on equipment design, process parameters, and production efficiency.
• Oversee and optimize key manufacturing processes such as soldering, dispensing, torquing, and End-of-Line Testing (EOLT), potting and dispensing processes to meet product and production requirements.
• Work with cross-functional teams to specify, validate, and implement dispensing equipment, including pumps, valves, mixers, robotic systems and to evaluate potting materials.
• Troubleshoot dispensing process issues including pump failures, air entrapment, material inconsistencies, curing and wet-out, etc.
• Prepare and ensure station readiness for Powertrain line launches, including equipment and process validation.
• Work cross-functionally with disciplines such as layout engineering, logistics, and product engineering to optimize Powertrain line layouts and equipment specifications.
• Lead efforts in tracking and improving First Pass Yield (FPY) and monitoring error-proofing systems to enhance product quality and reliability.
• Implement engineering solutions to address product design changes, reduce variation, and ensure consistent quality control.
• Utilize problem-solving methodologies, including 8D, Six Sigma, and DOE, to resolve complex production challenges.
• Use 3D modeling and simulations to validate equipment designs, including robotics, end-of-arm tooling, pick-and-place automation, and vision systems.
• Drive cycle time improvements and enhance throughput by implementing effective production strategies.
• Collaborate with cross-functional teams to support product design changes, ensure manufacturability, process capability, implement process improvements and ensure high-quality production outcomes.
• Monitor and manage consumables and scrap, identifying and implementing cost-saving opportunities to optimize resource utilization.
• Maintain documentation including work instructions, process flows, PFMEA, and control plans.
• Familiarity with equipment control systems, I/Os, and machine coding logic to ensure optimal equipment functionality.
• Willingness to support production across shifts, including weekends and holidays, as needed.

You Bring:

• Bachelor’s Degree in Engineering (Mechanical, Electrical, or related field).
• 5-8 years of experience in Powertrain Equipment/Manufacturing/Process Engineering, with a focus on automotive Powertrain equipment design and sustaining.
• Hands-on experience with automated dispense systems (e.g., Nordson, Bdtronic, etc.).
• Proven ability to lead technical efforts in complex equipment engineering and manufacturing development.
• Strong analytical problem-solving skills, including experience with 8D, Six Sigma, and DOE methodologies.
• Proficiency in AutoCAD, Catia, and Delmia for equipment design and layout optimization.
• Strong presentation skills and the ability to communicate effectively at various levels within and outside the company.
• Proven experience in driving cycle time improvements and enhancing production efficiency.
• Willingness to travel up to 25% of the time.
• Flexibility to support various shifts, including day, night, swing shifts, and potential weekend/holiday work.